Identify hazards across the full process flow
Review incoming materials, preparation, fermentation, holding, packaging, storage, and distribution. Evaluate hazards that may be introduced, survive processing, or arise through post-process contamination.
Define and control fermentation parameters
Establish relevant time, temperature, formulation, pH, water activity where relevant, and packaging requirements. Document acceptance criteria and responsibilities.
Validate the effectiveness of process controls
Use appropriate scientific and technical evidence to demonstrate that the process controls the identified hazards. Assess whether product-specific validation or challenge testing is needed.
Improve monitoring, calibration, and verification
Define representative sampling, test timing, measurement methods, calibration frequency, review of records, and disposition criteria for deviations.
Strengthen prerequisite programs and sanitation
Review cleaning, sanitation, personnel hygiene, equipment condition, environmental contamination risks, and verification of sanitation effectiveness.
Establish risk-based supplier controls
Evaluate incoming ingredients for relevant hazards and determine whether supplier approval, verification, or supply-chain controls are necessary.
Control product information and labeling
Maintain an approval process for product identity, ingredient declarations, Nutrition Facts, net quantity, business information, and applicable language requirements.
Use nonconformity management and continual improvement
Investigate deviations, assess product impact, determine root cause, implement CAPA, and review trends through management review.
Advancing food safety management systems through global consulting excellence.
Consultare Inc. Group is positioning itself as the world’s No. 1 choice for food safety, regulatory compliance, certification consulting, and quality management solutions. Our ambition is to set the global standard through practical expertise, integrated services, and technology-driven compliance support.
How Consultare Inc. Group Can Help
Consultare can assist with FSSC 22000 readiness and gap assessments, FSMS and hazard analysis review, process-control documentation, validation planning, prerequisite program assessment, supplier assurance, internal audits, corrective action, and continual improvement. Scientific validation and regulatory label reviews should be separately scoped where specialized expertise is required.
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Need Help Managing Your FSSC 22000 Responsibilities?
Whether you are preparing for FSSC 22000 certification, strengthening fermentation controls, reviewing validation evidence, or improving your food safety management system, request a free consultation through FoodSafetySystems.co. Discuss your process, hazards, documentation, and improvement priorities. You can also create a free SystemsBuilder account to organize your compliance documentation and processes.
Start Building Your Compliance System
If you prefer to organize and manage your compliance activities yourself, you can also create a free SystemsBuilder account and begin building a structured system for your compliance documentation and processes.