Product Labeling

Aligned with FSSC 22000

Requirement Overview

FSSC 22000 requires that all product labels are accurate, approved, and correctly applied to protect consumers and meet legal, regulatory, and customer-specific requirements.

Incorrect labeling—especially related to allergens or claims—is a critical risk that can lead to product recalls, consumer harm, and non-conformances during audits.

Aligned with BRCGS for Storage & Distribution Issue 4 – Clause 4.3.1 & 4.3.3

Requirement Overview

BRCGS for Storage & Distribution requires that products moved via cross-docking are traceable and controlled at all times, even when they are not held in storage for extended periods.

Clause 4.3.1: “The company shall ensure that traceability is maintained at all stages, including during cross-docking operations.”
Clause 4.3.3: “Procedures shall be in place to ensure that all products handled, including those not stored on-site, remain under control and are not subject to contamination or substitution.”

Cross-docking operations must not compromise product traceability, safety, or integrity. Even with minimal handling and temporary presence, each product must be accurately identified, documented, and protected.

Key Compliance Objectives

  • ✓ Verify that all product labels meet legal and customer requirements

    ✓ Prevent the use of incorrect, outdated, or unauthorized labels

    ✓ Ensure label accuracy for allergens, ingredients, and claims

    ✓ Maintain records of approval and verification

Step-by-Step Compliance Implementation

1. Establish Label Verification and Approval Procedures

  • Procedure Should Include:

    • • Pre-approval of all label designs and content

      • Checks for regulatory, allergen, and customer-specific compliance

      • Clear roles and responsibilities for label review and sign-off

    Evidence to Maintain:

    • • Label approval records with reviewer signatures

      • Regulatory and customer requirement checklists

      • Current label database or register

2. Control Label Storage and Usage

  • Best Practices Include:

    • • Secure storage of printed labels

      • Issuance of labels only for approved production runs

      • Removal of obsolete labels from production areas

    Evidence to Maintain:

    • • Label issue logs

      • Label inventory and control records

      • Obsolete label disposal documentation

3. Conduct Pre-Production Label Checks

  • Checks Must Include:

    • • Correct label applied to correct product

      • Accurate product name, ingredient list, allergen declarations, net weight, and date code

      • Match to customer specifications and regulatory requirements

    Evidence to Maintain:

    • • Line start-up check records

      • Label verification forms

      • Label samples signed by QA or production leads

4. Monitor Label Accuracy During Production

  • Monitoring Includes:

    • • In-line checks for label application, positioning, and legibility

      • Verification of batch codes, barcodes, expiry dates, and claims

      • Random sampling and visual inspections

    Evidence to Maintain:

    • • Label verification logs per production shift

      • Line inspection reports

      • Non-conformance reports (if applicable)

5. Address Non-Conformances and Prevent Recurrence

  • Required Actions:

    • • Isolate mislabeled products

      • Conduct root cause analysis

      • Apply corrective and preventive measures

    Evidence to Maintain:

    • • Non-conformance and incident reports

      • CAPA records

      • Label re-training logs for affected staff

Common Audit Findings & Recommended Fixes

Audit Finding Recommended Action
Incorrect allergen declaration Implement stricter label sign-off and allergen validation checks
Outdated label used in production Remove all obsolete labels from inventory and update document control
No evidence of label verification Use label checklists and maintain signed verification forms
Unauthorized label change Enforce a documented label change control process

Auditor Verification Checklist

During an FSSC 22000 audit, expect to present:

  • • Documented label verification procedure

    • Label approval records with customer and regulatory checks

    • In-process label inspection logs and sign-off forms

    • Records of any labeling-related non-conformances and CAPA actions

Implementation Roadmap

Build Your Program

  • ✓ Develop SOPs for label creation, approval, and verification

    ✓ Maintain a controlled master label register

Train and Validate

  • ✓ Educate staff on allergen risks and label checks

    ✓ Perform start-up verification at each production run

Operate and Monitor

  • ✓ Conduct regular in-process label inspections

    ✓ Log and review label verification activities

Improve Continuously

  • ✓ Investigate and correct labeling errors promptly

    ✓ Update label control procedures as product specifications evolve

Why This Matters?

  • ✓ Prevents mislabeling and allergen-related recalls

    ✓ Ensures product information is legally compliant

    ✓ Increases consumer trust and brand protection

    ✓ Supports audit readiness under FSSC 22000 requirements

Support Tools Available

Food Safety Systems provides:

  • ✓ Label verification checklist templates

    ✓ Master label register format

    ✓ Label review SOPs aligned with allergen and regulatory checks

    ✓ Training guides for QA and line operators